AUSGREEN

This is the first step in the process of producing bagasse products. After being transported to the factory, the raw bagasse material undergoes a rigorous inspection process. The material must meet various standards, such as cleanliness and minimal alteration due to microbial fermentation. Typically, the bagasse used is sourced from sugar mills, as they provide a reliable and cost-effective supply of raw materials. Moreover, this helps to consume a large amount of bagasse and reduces negative environmental impacts.

After passing the quality inspection stage, the bagasse is transferred to the grinding process. The raw bagasse material is ground into a specified powder concentration using a hydraulic grinding system, and then it undergoes steaming and sterilization at high temperature and pressure. A hydraulic turbine crusher is used to saponify the process of separating the bagasse fibers and improve their bonding ability. During this process, additional auxiliary ingredients are added to enhance the moisture resistance and impermeability of the powder. The final product obtained is a plant fiber sugarcane powder that has the ability to biodegrade. After the grinding process, the next step is to move on to the stage of creating and shaping the bagasse boxes, bowls… The powdered material is placed into metal molds by workers to give it the desired shape. This is the most crucial step in the production of bagasse products. During this stage, about 95% of the water in the paper pulp is removed. The sample molding machine removes all the water content from the pulp throughout the shaping process, which also saves on drying costs. Moreover, the water extraction from the molding machine enhances the bonding between the bagasse fiber particles. Additionally, heat is applied during the pressing process to further enhance the bonding of the fibers.

During the molding process of the bagasse products, there may be excess material and residual edges formed under the pressure and heat. Therefore, the sugarcane boxes produced with excess edges need to undergo trimming using scissors or cutting tools on the production line. This ensures that the boxes can be easily opened and closed when they reach the customers' hands. According to the regulations of the manufacturing unit and the quality standards, the products undergo a quality inspection after they are produced. The products that meet the requirements are sorted based on size, shape, capacity, and other specifications. Any products that do not meet the requirements are discarded.

This is the final step in the process of producing bagasse products. After undergoing rigorous quality inspections, the products are classified based on their capacity, shape, color, and customer requirements. They are then packed into large containers or boxes for storage and transportation purposes. The packaging ensures that the sugarcane boxes are protected during handling and delivery, and it also facilitates easy inventory management.